KD9573 Mechatronics Factories for Championship Training Educational Equipment

KD9573 Mechatronics Factories for Championship Training Educational Equipment

1. Station with magazine and conveyor modules (the station should be a fully assembled, configured and functioning device), 1 pc.
Separates the blanks stored in the drive cassette.
A double acting cylinder pushes parts one at a time.
The conveyor module transports the workpiece to the right or left.
If necessary, the workpiece can be stopped and separated on the conveyor.
The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors.
Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of at least 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side plates: not less than 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC.
Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate ,
width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: at least 3 pcs , the number of discrete outputs: at least 3 pcs , with 1 conveyor drive (drive type: DC motor with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the engine, short circuit protection, deactivation upon reaching the maximum current, the function of monitoring the heating temperature, the number of discrete inputs: at least 2 pcs ), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors (with the function of detecting the presence of a workpiece in the initial part of the conveyor, in the middle part conveyor, the ability to configure sensitivity to various colors of workpieces), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, hl bean: not less than 77 mm, the number of outlets D- Sub , 15-pin, 3-row, the number of inputs: at least 4 pieces, the number of digital outputs:. at least 4 pieces, the number of analog input:. at least 2 pcs ., the number of analog outputs: at least 1 pc., type of terminals: spring, the maximum possible cross-sectional area of the connected wires: at least 0.5 sq. mm, status LEDs for each input and output). 1 PC.
Magazine module (the module must be a fully assembled, configured and functioning device), with the function of delivering blanks from the gravity store, the function of controlling the availability of blanks in the store , width: not more than 250 mm, depth: not less than 151 mm, height: not more than 227 mm, supply voltage: not more than 24 V, working pressure: not less than 6 bar, number of discrete inputs: not less than 3 pcs., number of discrete outputs: not less than 1 pc., number of fit parts in the store: not less than 6 pcs., with 1 double acting pneumatic cylinder (x Ejector pneumatic cylinder od : not less than 100 mm, ejector pneumatic cylinder piston diameter : not more than 8 mm, damping: double-sided, adjustable, magnetic ring on the pneumatic cylinder piston , speed control: double-sided, with throttle output), with 1 pc. 5/2 monostable distributor (control type: electric, with indication of coil operation by LED, pilot control, manual duplication), with 2 pcs. magnetic inductive sensors (function for determining the end positions of the pneumatic cylinder ), with 1 pc. optical barrier sensor (store emptying detection function), with 1 input / output mini -terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: not less than 2 pcs., number of analog outputs: not less than 1 pc., type of terminals: spring, maximum possible cross-sectional area of connected wires: not less than 0.5 sq. mm, status LEDs for each input and output). 1 PC.
Air preparation unit, with a regulator of at least 7 bar, a manometer, a filter- moisture separator (5 μm) and a shut-off valve, the lower limit of pressure adjustment is not more than 0.5 bar, the presence of air supply / removal function in the connected pressure zone, valve type: piston , adjustable, filter construction type: cermet, with water separator , standard nominal flow rate no more than 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of not more than 6 mm 1 PC.
Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PCS.
Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: not less than 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc. Adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install the adapter with the component fixed on it on the profiled plate with one hand) 2 pcs.
Parallel cable (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Cross-sectional area of cores: at least 0.25 sq. Mm, external insulation ) Required technical data:
• Width: no more than 350 mm
• Depth: not less than 700 mm
• Height: no more than 230 mm
• Working pressure: not less than 6 bars
• Supply voltage: no more than 24 V
• Compressed air consumption at a pressure of 6 bar and continuous operation: no more than 3 l / min
• Number of discrete inputs: at least 6 pcs.
• Number of discrete outputs: at least 4 pcs.
• The maximum diameter of the workpiece “cylinder body”: not less than 40 mm
• The function of issuing blanks from the gravity store
• The function of controlling the availability of blanks in the store
• The function of moving workpieces along the conveyor belt in two directions
• Workpiece separation function
2. Sorting station (the station should be a fully assembled, configured and functioning device), 1 pc.
The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors.
Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of at least 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate : not less than 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC.
Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 3 pcs , number of discrete outputs: not less than 3 pcs , with 1 drive conveyor (drive type: two dc gatel with controller, controller width: no more
105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current is reached, the function of monitoring the heating temperature, number of discrete inputs: at least 2 pcs ), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors (with the function of determining the presence of a workpiece in the initial part of the conveyor, in the middle part of the conveyor, the ability to adjust sensitivity to various colors of workpieces), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15 -pin, 3-row, number of discrete inputs: at least 4 pcs., number of discrete outputs: at least 4 pcs., number of analog inputs: at least 2 pcs., number of analog outputs: at least 1 pc., type of terminals : spring, the maximum possible cross-sectional area of the connected wires: not less than 0.5 square meters. mm, status LEDs for each input and output). 1 PC.
Detection module (the module must be a fully assembled, tuned and functioning device), supply voltage: no more than 24 V, mounting accessories, maximum diameter of the processed workpiece of the “cylinder body” type: at least 40 mm, number of discrete inputs: at least 3 pcs , with an optical diffusion sensor (function for detecting the presence of a workpiece, the ability to configure sensitivity to various colors of workpieces), an optical barrier sensor (function for detecting the presence of a workpiece), with inductance an external sensor (nominal working distance of the inductive sensor: at least 2.5 mm, with the function of detecting a metal workpiece), with 1 mini-input-output terminal (width: not more than 45 mm, depth: not less than 77 mm, number of sockets D- Sub , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., Number of discrete outputs: at least 4 pcs., Number of analog inputs: at least 2 pcs., Number of analog outputs: at least 1 pc. , type of terminals: spring, maximum possible cross-sectional area of connected wires: not less than 0.5 sq. mm, status LEDs for each input and output). 3 pcs. Storage module with railing, length: not less than 250 mm, width: not less than 40 mm, design: composite, number of fit blanks with a diameter of 40 mm: not less than 6 pcs , railing material: aluminum, railing configuration: profile with T-slot adjustment range for height: not less than 30 mm, adjustment range for tilt angle: not less than 30 degrees, fasteners for mounting the module on a profiled plate 1 pc.
Module stop (pneumatic) (module must be fully assembled, configured and functioning device) with the function of stopping the workpiece on the conveyor belt drive type: air cylinder single-acting piston diameter air cylinder : not more than 12 mm and the piston of air cylinder : 10 mm , the ability to adjust the position of the module along the conveyor, the adjustment range of the length of the rod of the pneumatic cylinder : at least 5 mm, with a cable for electrical connection of the module in the delivery 1 pc. optical retroreflective sensor (transceiver, mirror, cable for electrical connection of the sensor, fasteners for mounting the sensor in a profiled groove) 1 pc.
Air preparation unit, with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower pressure adjustment limit 0.5 bar, air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc.
Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PCS. Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: not less than 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc.
Adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install the adapter with the component fixed on it on the profiled plate with one hand) 2 pcs.
Parallel cable (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Cross-sectional area of cores: at least 0.25 sq. Mm, external insulation )
Required technical data:
• Width: no more than 350 mm
• Depth: not less than 700 mm
• Height: no more than 230 mm
• Working pressure: not less than 6 bars
• Supply voltage: no more than 24 V
• Compressed air consumption at a pressure of 6 bar and continuous operation: no more than 3 l / min
• Number of discrete inputs: not less than 4 pieces
• Number of discrete outputs: not less than 5 pieces
• The maximum diameter of the workpiece “cylinder body ” type: at least 40 mm • The function of moving workpieces into various storage modules depending on the values of the workpieces
3. Station with a conveyor module and a transfer module with a vacuum grip (the station must be a fully assembled, tuned and functioning device), 1 pc.
The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors. Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of at least 350 x 700 x 32 mm, with profile T – shaped grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: not less than 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC.
Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 3 pcs , number of discrete outputs: not less than 3 pcs , with 1 drive conveyor (drive type: two DC gatel with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current value is reached, function monitoring the heating temperature, the number of discrete inputs: at least 2 pcs ), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors (with the function of detecting the presence of a workpiece in the initial part of the conveyor, in the middle h Part of the conveyor, the ability to adjust sensitivity to various colors of workpieces), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm , number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., number of discrete outputs: at least 4 pcs., number of analog inputs: at least 2 pcs., number of analog outputs: at least 1 pc., type of terminals: spring, maximum possible cross area Wire cross-section: not less than 0.5 sq. mm, status LEDs for each input and output). 1 PC.
Moving module (the module must be a fully assembled, tuned and functioning device) with the function of gripping the workpiece with a vacuum suction cup, the function of moving the workpiece in two coordinates, width: not more than 250 mm, depth: not less than 150 mm, height: not more than 227 mm, number of inputs: at least 4 pieces , the number of digital outputs: at least 4 pieces , with one driven horizontal axis Y (drive type: pneumatic cylinder double-acting, stroke pneumatic : not less than 80 mm, the diameter of the piston of air cylinder : 10 mm, d mpfirovanie: bilateral, unregulated, the magnetic ring on the piston of the pneumatic cylinder , speed regulation: bilateral, with throttling of the outlet, anti -rotation at the rod of the air cylinder ) with 1 driven vertical axis Z (drive type: pneumatic cylinder double-acting, stroke pneumatic cylinder : at least 50 mm, the diameter of the piston of air cylinder : 10 mm, damping: bilateral, unregulated, the magnetic ring on the piston of the pneumatic cylinder , speed regulation: bilateral, with throttling of the output from the protection rotationally y pneumatic cylinder rod ), with 1 gripping drive (gripping type: vacuum), with 1 vacuum gripping (vacuum gripping shape: round bellows corrugation, suction cup diameter: not more than 20 mm, suction cup material: silicone, vacuum connection location: top, vacuum connection: collet fitting for a hose diameter of 6 mm, type of grip mounting on the structure: external thread M14, 2 nuts, with filter), with 1 valve terminal (electrical connection: D- Sub plug , 15-pin, 3-row, with 2x 5 / 2 monostable distributors, control type: electric, indication cf coil abutment LED, pilot control, manual redundancy, with 1x 5/2 bistable distributor, control type: electric, coil actuation LED, pilot control, manual
duplication), with 3 proximity sensors of the final position (with the function of determining the position of the drive of the vertical axis Z), with 1 vacuum sensor (the ability to detect whether the workpiece is captured or not captured by vacuum capture), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: not less 2 pcs., Number of analog outputs: at least 1 pc., Type of terminals: spring e, the maximum possible cross-sectional area of connected wiring: min. 0.5 mm square, status LEDs each input and output). 1 PC.
Air preparation unit , with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower pressure adjustment limit 0.5 bar, air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc.
Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PCS.
Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: not less than 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc.
Adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install the adapter with the component fixed on it on the profiled plate with one hand) 2 pcs.
Parallel cable (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Cross-sectional area of cores: at least 0.25 sq. Mm, external insulation )
Required technical data:
• Width: no more than 350 mm
• Depth: not less than 700 mm
• Height: no more than 450 mm
• Working pressure: not less than 6 bars
• Compressed air consumption at a pressure of 6 bar and continuous operation: no more than 3 l / min
• Supply voltage: no more than 24 V
• Number of discrete inputs: not less than 7 pcs
• Number of discrete outputs: not less than 7 pcs
• The maximum diameter of the workpiece “cylinder body “: not less than 40 mm
• The function of moving the workpiece along the conveyor belt in two directions
• The function of capturing the insert and laying it on the body of the workpiece
4. Storage station (the station should be a fully assembled, configured and functioning device), 1 pc.
It can distinguish blanks by color and store up to 48 blanks or 36 boxes at 6 levels in 2 rows. The workpiece at the beginning of the conveyor belt is determined by color using a combination of sensors and stored at one of 6 storage levels. For processing workpieces or boxes, a Cartesian movement system with stepper motors and robot functions is used. The pneumatic gripper is attached to the axis of the spindle using a stepper motor. The grip captures the workpiece or box from the holder and places it in the storage area. The storage area can be located either at the beginning (removal from storage), or at the end (placement in storage) of the production line, or as a buffer station in the production line, by appropriate programming. The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors.
Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC.
Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 3 pcs , number of discrete outputs: not less than 3 pcs , with 1 drive conveyor (drive type: two DC gatel with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current value is reached, function monitoring the heating temperature, the number of discrete inputs: at least 2 pcs ), with 1 separator drive (drive type: electric), with 2 optical diffusion sensors (with the function of detecting the presence of a workpiece in the initial part of the conveyor, in the middle h Part of the conveyor, the ability to adjust sensitivity to various colors of workpieces), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm , number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., number of discrete outputs: at least 4 pcs., number of analog inputs: at least 2 pcs., number of analog outputs: at least 1 pc., type of terminals: spring, maximum possible cross area Wire cross-section: not less than 0.5 sq. mm, status LEDs for each input and output). 1 PC. Conveyor module (the module should be a fully assembled, tuned and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 300 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 2 pcs , number of discrete outputs: not less than 2 pcs , with 1 drive conveyor (drive type: two DC gatel with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current value is reached, function monitoring the heating temperature, the number of discrete inputs: at least 2 pcs ), with 1 optical diffusion sensor (with the function of detecting the presence of a workpiece in the initial part of the conveyor, the ability to configure sensitivity to various colors of the plug bobbin), 1 optical barrier sensor (with the function of detecting the presence of a workpiece at the end of the conveyor), with 1 input / output mini -terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., Number of discrete outputs: not less than 4 pcs., Number of analog inputs: not less than 2 pcs., Number of analog outputs: not less than 1 pc., Terminal type: spring, the maximum possible cross-sectional area of the connected wires: not less than 0.5 square meters. mm, status LEDs for each input and output). 1 PC.
Detection module (the module must be a fully assembled, configured and functioning device), supply voltage: no more than 24 V, with mounting accessories, maximum diameter of the workpiece of the “cylinder body” type being processed: at least 40 mm, number of discrete inputs: at least 3 pcs., with an optical diffusion sensor with a function for detecting the presence of a workpiece and the ability to adjust sensitivity to various colors of workpieces, with an optical barrier sensor with a function for detecting the presence of a workpiece Ki, with inductive sensor (nominal working distance of the inductive sensor: at least 2.5 mm, with the function of detecting a metal workpiece), with a mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of outlets D- Sub , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., Number of discrete outputs: at least 4 pcs., Number of analog inputs: at least 2 pcs., Number of analog outputs: at least 1 pcs., type of terminals: spring, maximum possible cross-sectional area of connected wires: not less her 0.5 sq. mm, status LEDs of each input and output)
Necessary technical data not less than:
• Operating pressure 600 kPa (6 bar)
• Operating voltage 2x 24 V DC, 4 A
• Digital inputs / outputs
• Inputs: 10
• Outputs: 10 Max. 24 V DC
• Maximum. 2 A exit
• Maximum. 4 total
• Electrical connection IEEE 488 24-pin connector
• Pneumatic connection Plastic tube with an outer diameter of 6 mm
• Compressed air consumption at 600 kPa (continuous cycle) 1 l / min
• Dimensions 350 mm x 700 mm x 905 mm
5. Separation station (the station should be a fully assembled, configured and functioning device), 1 pc.
divides the workpieces by the depth of their drilled hole and divides them into two different directions of material flow. Workpieces processed on the tape are transported to the depth measurement point. An analog diffuse sensor checks the depth of the hole. Deep hole blanks are transported to the end of the belt. Workpieces with a smaller hole or skewed workpiece are sent back through the second belt using an electric deflector with a quarter – turn drive. Fiber optic end-to-end sensors with optoelectric sensors monitor the flow of material on the belts. The separation station can be supplemented by downstream stations in two directions, and the belts can work in both directions. The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors.
Brackets and adapters must be manufactured industrially . Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC.
Conveyor module (the module must be a fully assembled, configured and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 350 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 3 pcs , number of discrete outputs: not less than 3 pcs , number of analog inputs : not less 1 pc , with 1 conveyor drive (drive type: DC motor with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the value of the maximum current, the heating temperature monitoring, the number of discrete inputs: not less than 2 pcs ) 1 separator drive (drive type: electric), a diffusion optical sensors 2 (with the function of determining whether Zagot woks in the initial part of the conveyor, in the middle part of the conveyor, with the possibility of adjusting sensitivity to various colors of the workpieces), 1 optical barrier sensor (with the function of detecting the presence of the workpiece in the end of the conveyor), with 1 mini-input-output terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: not less 2 pcs., Number of analog outputs: at least 1 pc., Terminal type: terminal solid, the maximum possible cross-sectional area of the connected wires: not less than 0.5 square meters. mm, status LEDs for each input and output), with 1 optical diffusion sensor, discrete- analog (resolution: not more than 0.5 mm, electrical connection of the sensor: M8; 4-pin, with digital output, the ability to adjust the sensitivity of the digital output, analog output , lower limit of the measuring range: not more than 20 mm, upper limit of the measuring range: not less than 80 mm, lower limit of the voltage range of the output analog signal: not more than 0 V, upper limit of the voltage range of the output analog signal la: at least 10 V, IP rating: at least 67) 1 pc.
Conveyor module (the module should be a fully assembled, tuned and functioning device) with the function of moving the workpieces along the conveyor belt in two directions, with the function of separating the workpieces with a rotary plate, width: not more than 300 mm, depth: not less than 170 mm, height: not more than 140 mm, conveyor belt width: not more than 40 mm, number of railings: not less than 2 pcs , supply voltage: not more than 24 V, number of discrete inputs: not less than 2 pcs , number of discrete outputs: not less than 2 pcs , with 1 drive conveyor (drive type: two DC gatel with controller, controller width: not more than 105 mm, controller depth: not less than 22 mm, controller height: not more than 75 mm, with the function of changing the direction of rotation of the motor, protection against short circuit, deactivation when the maximum current value is reached, function monitoring the heating temperature, the number of discrete inputs: at least 2 pcs ), with 1 optical diffusion sensor (with the function of detecting the presence of a workpiece in the initial part of the conveyor, the ability to configure sensitivity to various colors of the plug bobbin), 1 optical barrier sensor (with the function of detecting the presence of a workpiece in the end of the conveyor), with 1 mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15-pin, 3-row, number of discrete inputs: not less than 4 pcs., Number of discrete outputs: not less than 4 pcs., Number of analog inputs: not less than 2 pcs., Number of analog outputs: not less than 1 pc., Terminal type: spring, the maximum possible cross-sectional area of the connected wires: not less than 0.5 square meters. mm, status LEDs for each input and output). 1 PC.
Discrete – analog optical diffusion sensor , supply voltage: no more than 24V, resolution: no more than 0.5 mm, sensor electrical connection: M8 plug; 4-pin, digital output, the ability to configure the sensitivity of the digital output, analog output, lower limit of the measuring range: not more than 20 mm, upper limit of the measuring range: not less than 80 mm, lower limit of the voltage range of the output analog signal: not more than 0 V, upper the limit of the voltage range of the output analog signal: at least 10 V, IP rating: at least 67, fasteners for mounting the sensor on a profiled plate in the delivery set, cable for electrical connection of the cable in the set bet 1 unit.
Module stop (pneumatic) (module must be fully assembled, configured and functioning device) with the function of stopping the workpiece on the conveyor belt drive type: air cylinder single-acting piston diameter air cylinder : not more than 12 mm and the piston of air cylinder : 10 mm , the ability to adjust the position of the module along the conveyor, the adjustment range of the length of the rod of the pneumatic cylinder : at least 5 mm, with a cable for electrical connection of the module in the delivery 1 pc
Air preparation unit , with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower pressure adjustment limit 0.5 bar, air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc.
Set of cable ties with Velcro fastener (total length: not less than 122 mm, tape width: not more than 20 mm, contact area width: not less than 30 mm, contact area length: not less than 34 mm, screws and nuts for profile plate) 1 PCS.
Interface for connecting inputs and outputs (width: not more than 68 mm, depth: not less than 77 mm, number of IEEE 488 sockets, 24 pins : not less than 1 pc., Number of D- Sub sockets , 15-pin, 3-row: not less than 2 pcs., number of D- Sub sockets , 15-pin, 2-row: at least 1 pcs., status LEDs) 1 pc.
Adapter for quick installation of components on a profiled plate (the ability to attach various components to the adapter, the ability to install the adapter with the component fixed on it on the profiled plate with one hand) 2 pcs.
Parallel cable (number of D- Sub plugs , 15-pin, 3-row: at least 2 pcs., Number of cores: at least 16 pcs., Cross-sectional area of cores: at least 0.25 sq. Mm, external insulation )
Required technical data:
• Width: no more than 350 mm
• Depth: not less than 700 mm
• Height: no more than 250mm
• Working pressure: not less than 6 bars
• Supply voltage: no more than 24B
• Number of discrete inputs: not less than 6pcs
• Number of discrete outputs: not less than 6pcs
• Number of analog inputs: at least 1 pc.
• Maximum diameter of the processed workpiece “cylinder body”: not less than 40mm
• The function of moving the workpiece along conveyor belts in both directions
• The function of sending various blanks to different conveyors depending on the properties of the blanks
6. Station of robotic assembly (the station should be a fully assembled, tuned and functioning device), 1 pc.
This level of equipment is created on the basis of the basic design of a robotic station and two modules for manipulating robots and assembling robots as an introduction to industrial robotics. The above station delivers the bodies of the pneumatic cylinders that must be assembled to the robot through a slider . The robot determines the orientation of the bodies and places them in the assembly holder in the correct orientation. He takes the piston from the sump and assembles it into the housing. Supervised stores supply piston springs and cylinder end caps to the robot. The fully assembled pneumatic cylinder is then placed on a glass slide. The station must use sensors, actuators, fittings, terminal modules, and industrial design connectors.
Brackets and adapters must be manufactured industrially. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of 700 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., width of profiled grooves: 8 mm and a hole for cable entry: not less than 45 mm. 1 PC. Mobile base, material: powder coated steel, color: white, width: not more than 700 mm, depth: not less than 700 mm, height: not more than 750 mm, number of handles for moving the mobile base: not less than 2 pcs , handle design: through hole in the case, with a rubber protective edge, the number of cable holes in the upper part: at least 2 pcs , the diameter of the cable holes: at least 45 mm, the number of shelves inside the base: at least 1 pc , the number of wheels: at least 4 pc , number of brakes for wheels: at least 2 pcs , wheel diameter: at least 40 m m, wheel width: at least 20 mm 1 pc. Station control panel, material: steel, width: not more than 700 mm, depth: not less than 100 mm, height: not more than 150 mm, type of buttons: film, number of buttons with LED indicator: at least 2 pcs , number of buttons without LED indicator : at least 1 pc. , the number of on / off key buttons: at least 1 pc. , number of lamps: at least 2 pc. , emergency stop button, number of IEEE 488 sockets, 24 pins : at least 2 pc. , number of D- Sub plugs , 37- pin, 2-row: at least 1 pc. , number of D- Sub sockets , 37-pin, 2-row: at least 1 pc. , number of electrical safety sockets diameter 4 mm rum with LED indicator for connecting discrete inputs: at least 4 pcs. , number of electrical safety sockets with a diameter of 4 mm with LED indicator for connecting discrete outputs: at least 4 pcs. 1 pc.
Air preparation unit , with 7 bar regulator, pressure gauge, filter- water separator (5 μm) and shut-off valve, lower pressure adjustment limit 0.5 bar, air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc.
Bench-top power supply , width: not more than 155 mm, depth: not less than 235 mm, height: not more than 75 mm, lower limit of the voltage range of the input AC signal: not more than 85 V, upper limit of the voltage range of the input AC signal: not less than 265 V , the lower limit of the frequency range of the input alternating signal: not more than 47 Hz, the upper limit of the frequency range of the input alternating signal: not less than 63 Hz, the voltage of the output constant signal: not more than 24 V, the maximum current strength of the output constant signal: not less than 4.5 A , defence from short circuits 1 pc.
Protective glazing system , casing material: polycarbonate, number of doors: at least 1 pc. , Opening sensor, non-contact 1 pc.
Industrial robot , width: not more than 160 mm, depth: not less than 640 mm, height: not more than 625 mm, number of axles: not less than 6 pcs , axis drives: asynchronous servomotors, radius of the robot working area: not less than 504 mm, weight: no more than 20 kg, robot loading capacity: not less than 2 kg, positioning repeatability: not more than +/- 0.02 mm, maximum movement speed: not less than 4950 mm / s, IP degree of protection: not less than 30, programming cable and the battery pack supplied with the robot controller (number of inputs: at least 32 units , the amount of e skretnyh output: not less than 32 units , the interface the Ethernet , the programming environment included), with manual control robot 1 pc.
Interface module of the robot, the ability of the robot controller to perform additional functions coming from the PLC, status LEDs of the inputs and outputs of the robot 1 pc.
Robot tool (type: pneumatic parallel grip, size of pneumatic connections: not more than 4 mm, maximum diameter of captured workpieces: not less than 40 mm, built-in optical diffusion sensor 1 pc.
Robotic loading and unloading module , width: not more than 245 mm, depth: not less than 220 mm, height: not more than 245 mm, with the possibility of automatic assembly of models of pneumatic cylinders on this module, number of discrete inputs: not less than 2 pcs , supply voltage: no more than 24 V, weight: no more than 5 kg, with a storage module with a railing (length: not less than 250 mm, width: not less than 40 mm, design: composite, number of fit blanks with a diameter of 40 mm: not less than 6 pieces , railing material : aluminum, rail configuration: profile with T-slot, diap it is height-adjustable: not less than 30 mm, tilt angle adjustment range: not less than 30 degrees, fasteners for mounting the module on a profiled plate, with a receiving module (support function for one workpiece, the ability to adjust the height, lower limit of the adjustable height range: not more than 40 mm, the upper limit of the range of adjustable height: not less than 60 mm, the possibility of mounting a sensor element of an optical sensor on the module, fasteners for installing the module on a profiled plate in the delivery, from 2 . optical diffusion sensors (supply voltage: not more than 24 V, electrical connection of the sensor: M8 plug; 4-pin, nominal response distance: not less than 30 mm, width: not more than 15 mm, depth: not less than 30 mm, height: not more 30 mm, polymer fiber-optic cable, standard size of the connection of polymer fiber-optic cable: M6, with the ability to configure sensitivity to various colors of workpieces, mounting bracket for mounting the sensor on a profiled plate in the delivery set, cable for electrical cable connection included), with 2 pcs. tubular magazines, with a mounting plate (fasteners for mounting the plate on a profiled plate as supplied), with an assembly platform, with a mini I / O terminal (width: not more than 45 mm, depth: not less than 77 mm, number of sockets D- Sub , 15-pin, 3-row, number of discrete inputs: at least 4 pcs., Number of discrete outputs: at least 4 pcs., Number of analog inputs: at least 2 pcs., Number of analog outputs: at least 1 pc. , type of terminals: spring, maximum possible cross-sectional area of connected wires : not less than 0.5 sq. mm, status LEDs of each input and output) 1 pc.
Robotic mounting module , width: not more than 370 mm, depth: not less than 325 mm, height: not more than 370 mm, number of discrete inputs: not less than 8 pcs , number of discrete outputs: not less than 3 pcs , supply voltage: not more than 24 V , working pressure: not less than 6 bar, mass: not more than 8 kg, the possibility of supplying various parts (cylinder covers, pistons, springs) for subsequent automatic assembly of models of pneumatic cylinders , with a magazine module (function for dispensing blanks from the gravity store, function for controlling the presence of blanks at the store, w irina: not more than 250 mm, depth: not less than 151 mm, height: not more than 227 mm, supply voltage: not more than 24 V, working pressure: not less than 6 bar, number of discrete inputs: not less than 3 pieces , number of discrete outputs: at least one piece , the number of accommodating items in the store: at least 7 units ), with the drive (drive type: pneumatic cylinder double-acting, stroke pneumatic ejector: not less than 100 mm, the diameter of the piston of the pneumatic cylinder ejector: not more than 8 mm, damping: bilateral, adjustable magnetic ring on the piston of the pneumatic cylinder , adjustable vanie speed: bilateral, with throttling of the outlet) with valves (distributor type: 5/2, monostable, control type: electric, Fault indication coil: LED pilot control, manual override), with 2 units. magneto-inductive sensors (function to determine the end positions of the pneumatic cylinder ), an optical barrier sensor (function to determine the emptying of the store), with an input / output mini -terminal (width: not more than 45 mm, depth: not less than 77 mm, number of D- Sub sockets , 15- pin, 3-row, number of discrete inputs: not less than 4 pcs., number of discrete outputs: not less than 4 pcs., number of analog inputs: not less than 2 pcs., number of analog outputs: not less than 1 pc., type of terminals: spring, the maximum possible cross-sectional area is connected th wiring: min. 0.5 mm square, status LEDs each input and output), a shop module for the springs (width: not more than 70 mm, the depth of not less than 220 mm, height: not more than 260 mm), with a pneumatic cylinder bilateral action, with a pallet for pistons, with a storage module with a railing (length: not less than 250 mm, width: not less than 40 mm, design: composite, number of fittings with a diameter of 40 mm: not less than 6 pcs , railing material: aluminum, railing configuration : profile with T-slot, height adjustment range: at least 30 mm, adjustment range tilt angle: at least 30 degrees, fasteners for mounting the module on a profiled plate), with a mounting plate
Required technical data:
• Width: no more than 700 mm
• Depth: not less than 700 mm
• Height: no more than 1840 mm
• Supply voltage: no more than 24 V
• Working pressure: not less than 6 bars
• Number of discrete inputs: not less than 15 pcs
• Number of discrete outputs: not less than 5 pieces
• Function of detection of incoming blanks
• Ability to configure sensitivity to various colors of workpieces
• Function of automatic assembly of models of pneumatic cylinders
7. Station of movement, pneumatic, 1 pc.
The station should pick up and transfer the workpieces to the next station. It should be possible to recognize black and non-black blanks and sort them into two drives. Composition: 1 pc. Profile plate made of anodized aluminum with dimensions of 350 x 700 x 32 mm, with profile T-grooves with a pitch of 50 mm, the possibility of mounting educational components on the plate, design: monolithic, non-demountable, with profiled grooves, number of profiled grooves on one side of the plate: 14 pcs., width of profiled grooves: 8 mm. 1 PC.
Air preparation unit , with a regulator of at least 7 bar, a pressure gauge, a filter- water separator (5 μm) and a shut-off valve, the lower limit of pressure regulation is 0.5 bar, the presence of air supply / removal function in the attached pressure zone, valve type: piston, adjustable, type of filter construction: cermet, with water separator , standard nominal flow rate of 120 l / min, prepared compressed air is then supplied through a quick-disconnect, collet connection for a pneumatic hose with an outer diameter of 6 mm 1 pc.
Workpiece receiving module with an optical sensor (PNP, 24 V supply) 1 pc. Lifting and transporting module, two-axis, consisting of a linear rodless double-acting pneumatic cylinder (diameter 12 mm, stroke 600 mm), a flat pneumatic cylinder (diameter 18 mm, stroke 80 mm ) with anti- rotation and pneumatic gripping protection with an installed optical sensor (PNP, 24 V supply). 2 pcs.
Workpiece storage 1 pc. Valve terminal with three 5/2 distributors with individual connection 1 pc. Terminal connector for connecting sensors and actuators with IEEE 488 standard connector – 24 contacts. The station must use sensors, actuators, fittings, terminal modules and connectors industrial design.
Brackets and adapters must be manufactured industrially . Specifications: – Operating pressure: at least 600 kPa (6 bar) – Pneumatic connections: quick-disconnect , outer diameter 4 mm and 6 mm – Supply voltage: no more than 24 V DC. current – Availability of 8 digital inputs – Availability of 5 digital outputs Accompanying laboratory work in Russian:
Laboratory work No. 1 – Study of a displacement station;
Laboratory work No. 2 – Application of special functions in the movement station;
Laboratory work No. 3 – Development of a control program for a displacement station
8. Control panel with controller, 6 pcs.
At least 75 kB of main memory, 4 MB of program memory;
Interface: RJ45. Inputs / outputs not less than:
• 14 digital inputs (24 V DC)
• 10 digital outputs (24 V DC, 500 mA)
• 2 analog inputs, 10 bits (0 – 10 V)
• 1 analog output 12 bits (± 10 V DC. Current / 0 – 20 mA)
• Size W x In at least 305 x 300 mm
• 19-inch plate for modeling a module with 2 IEEE 488/24 pin connectors for a mechatronics station and control panel, each with 8 digital inputs and 8 digital outputs and 1 15-pin plug with 4 analog inputs and 2 analog outputs; Emergency Stop
• Jumper for connecting a safety circuit to disable 8 digital outputs.
• Built-in power supply 110/230 V / 24 V, 4 A
• Stable powder-coated sheet steel fastening system
9. Management Console, 6 pcs.
Material – steel, aluminum, plastic Dimensions HWD mm not less than – 150h350h100 setting: a mobile base station for Food: not more than 24 in the DC Interfaces: – button Start with LED – button Stop – button Reset with LED – Key Auto / Manual – 2 lamps – 4 mm electrical safety connectors with LEDs – 2 IEEE 488 standard connectors – 24 contacts 10. Base for tablet with connectors, 1 pc.
A kit containing the “mom” station, eight connectors and a power source in a separate portable container. Connectors of at least:
• 4 digital I / O connectors. Interface module for a mobile training tool with 24 V digital inputs or outputs. The interface module connects simulated lines and real lines. Technical data: 4 digital channels, switching channels as input or output; output voltage 24 V DC; output current max. 0.5 A per channel; total output current max. 1 A; connection via 4 mm safety connectors; automatic identification on the base unit; heavy-duty plastic case with a mechanical lock and unlock button; connector for insulation and displacement with a service life of more than 1000 cycles; Dimensions 71 mm x 40 mm x 30 mm; weight 42 g
• 1 analog input connector. The interface module for a mobile training tool with analog inputs 2x 0 – ± 10 V. The interface module connects simulated lines and real lines. Technical data: 2 analog inputs, switchable depending on the channel 0 – 10 V or ± 10 V ; resolution is 14 bits; connection via 4 mm safety connectors; automatic identification on the base unit; heavy-duty plastic case with a mechanical lock and unlock button; connector for insulation and displacement with a service life of more than 1000 cycles
• 1 analog output connector. The interface module for a mobile training tool with analog output channels 2x 0 – ± 10 V. The interface module connects simulated lines and real lines. Technical data: 2 analog outputs, switching 0 – 10 V or ± 10 V ; resolution 12 bits; connection via 4 mm safety connectors; automatic identification on the base unit; heavy-duty plastic case with a mechanical lock and unlock button; connector for insulation and displacement with a service life of more than 1000 cycles
• 2 power connectors Technical data not less than:
• Rugged plastic housing with integrated brackets for portrait and landscape format
• Equipped with a powerful microcontroller and PCM for generating and measuring fast signals
• 10 slots for interface modules, mechanically and individually unlocked with a button, pin connector with a service life of more than 1000 cycles
• Backlight connector for connecting a tablet
• 24 V / 3 A power supply with round plug for external power supply (also possible via 4 mm safety connectors)
• The tablet can be locked to prevent undocking
• Can be screwed onto a standard monitor bracket (75 x 75 mm)
• 2200 mAh battery for stand-alone operation as a measuring device
• Tablet charging function Compatibility with tablets with a diagonal of at least 9.7 inches, the software installed on them through the connectors can control mechatronics / electro-pneumatic and hydraulics stations. Practical training in English for teachers, with the issuance of an international certificate in mechatronics (at least 10 calendar weeks, with at least 50 working days, with at least 400 academic hours)