FMS Mechatronics Training System Teaching Equipment Mechatronics Training Equipment

FMS1602 FMS Mechatronics Training System Teaching Equipment Mechatronics Training Equipment

a.FMS complete system 1 set

contain

A-storage station

B-mechanical maintenance station

C-assembly and quality control station

D-PLC station

E-tray tracking station

F-management station

Storage station

Cartesian robot

36 storage units

PLC control station

Aluminum profile frame

(1) Function: A 36-dimensional three-dimensional warehouse is used to store processing raw materials, and transport raw materials to the processing location according to the requirements of processing instructions.

(2) Composition: It is mainly composed of aluminum alloy profile base, rectangular coordinate robot, three-dimensional three-dimensional shelf, and electrical control unit.

Mechanical maintenance station

CNC Machine Center

X axis travel at least 200mm

Y-axis travel of at least 90mm

Z axis travel at least 150mm

Tool center range up to 12mm

Spindle motor 0.7W

Spindle speed: 300-2000

CNC turning center

Turning diameter of bed 200mm

Chuck diameter 100mm

Spindle speed 300-1750

X axis travel at least 60mm

Z axis travel at least 200mm

Robot arm

Control axis: 6

Load at least 6kg

Position repeatability ± 0.03mm

Up to 800mm

Assembly and Quality Control Station

Arm length:1000mm

Repeat accuracy: ±0.08mm

Protection range: IP65

Weight: 164kg

Working area: axis 1  ±180°

             Axis 2   -60°~+140°

             Axis 3  -155°~+80°

             Axis 4  ±170°

             Axis 5  ±180°

             Axis 6  ±360°

Maximum speed：axis 1  145°/s

             Axis 2      105°/s

             Axis 3       170°/s

             Axis 4       440°/s

             Axis 5         435°/s

             Axis 6          520°/s

Assembly station

Quality control station with vision machine system

Assembly station and quality control system must be integrated with CIM

The total length of the conveyor belt is at least 6 meters

The largest belt rotates 4 turns

Conveyor station: assembly for stopping workpieces, pallets for pallets

(1) Function: It mainly completes the assembly and quality inspection of the workpiece, removes the unsuitable workpiece and sends it to the waste bin, and transfers the qualified workpiece to the next workstation.

(2) Composition: It is mainly composed of aluminum alloy profile bench, visual inspection machine mechanism, assembly mechanism, waste bin, conveying mechanism, electrical control unit, etc.

Work process description: The main role of the inspection work unit is to check whether the quality of the assembly workpiece is qualified. Vision machine system inspection to determine whether the workpiece assembly is qualified. Substandard workpieces are sent to the waste bin through a conveyor. Qualified workpieces are sent to the storage warehouse on a conveyor belt.

PLC station

PLC station for monitoring and managing processes on pallets and conveyors

Real-time programmatic identification and tracking of pallets

(1) Function: Mainly complete the programming control of each station and manage the entire processing flow.

(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, power module, electrical control unit, etc.

Pallet tracking station

With the help of sensors and actuators at the stop, the stop allows the PLC to control and monitor the movement of the pallets on the conveyor. A PLC control unit monitors and manages the flow of pallets on the CIM conveyor.

(1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray.

(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc.

management station

CIM software provides a comprehensive solution for CIM / FMS learning and training methods, as well as operating and integrating real-time information in the system computer database, and maintaining online communication with all substations.

(1) Function: It mainly completes the tracking management of the tray and monitors the movement process of the tray.

(2) Composition: It is mainly composed of aluminum alloy profile bench, Siemens 1200 series PLC module, touch screen unit, power module, electrical control unit, etc.

1. CNC machine tool 1 set

CNC machining center

stroke

X at least 500mm

Y at least 300mm

Z at least 400mm

Variable spindle range 150-4000rpm

Load capacity of 300 kg

Spindle motor power 4KW

Handling metal and non-metal parts

The shaft must be driven by an AC servo motor, at least 6 sets of chuck tools

CNC turning center

At least 4 sets of chuck tools

X axis travel at least 150mm

Z axis travel 400mm

Spindle hole 50mm

Variable speed of main shaft 150-2000rpm

Bed swing 300mm

Motor 4KW

The shaft must be driven by an AC servo motor