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ZM6202 EFFICIENCY OF COMPRESSOR DEMONSTRATION UNIT Educational Equipment
GENERAL
Works as single-stage and two-stage with or without intercooler.
Consist of air-receiver tanks, intercooler, two-stage air compressor, and fail-safe-operation.
Fully instrumented control panel.
Mobile unit.
User guide/manual for students.
User guide/manual for lecturers (consists of result and answer sample).
EXPERIMENTAL CAPABILITIES
Performance characteristics of single-stage compressor.
Performance characteristics of two-stage compressor.
Performance characteristics under various conditions (interstage pressure, intercooling cooling, etc)
P-V diagram.
TECHNICAL SPECIFICATIONS
(Specification based on existing laboratory facilities)
Electricity
415VAC/3-Phase/32 A or lower.
Water supply
Regular tap water.
Nett dimension (max)
Width: 2.0 m
Depth: 1.2 m
Height: 2.4 m
Operating Conditions:
Laboratory condition.
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Training panel for investigating the pressure losses in pipe fittings such as elbows and bends
4different measuring sections, measured length of each section 2300mm, 10 elbows/bends
Pressure measurement with annular chambers with electronic differential pressure gauge
Flow rate measurement with Rota meter
Hose connections made using quick action coupling
Water feed via pressure reducer
Cold water connection
Differential pressure gauge with bleed – measuring range: 0…2000mbar – supply: 9V, battery-operated
Rota meter: measuring range 150…1600ltr/h
Outlet pressure at pressure reducer: 0.5…2bar
Pipe sections: measured length: 2300mm – Pipe section 1: steel, bend
1/2″, 90° bend – Pipe section 3: copper 18x1mm, 90° elbow – Pipe section 4: copper 18x1mm, 90° bend
Pipe and Fittings
7mm bore test section
13.6mm bore test section
13.6mm bore test section with four bends
13.6mm bore test section with four elbows
13.6mm bore test section with ball valve
13.6mm bore test section with angle seated valve
Expeirmental Capabilities
Determination of pressure drop across various pipes and fittings at differnet flow rates
Flow rate/diameter relationship determination for flid flow in pipes
Estimation of loss coefficient (K) for various pipes, pipe fitting and valve settings
Friction Factor determination for fluid flow in smooth pipes
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The panel contains a pipe system with four radiators. Each radiator has an air bleed, a thermostatic valve and lockshield valve.
Rotameters indicate the flow rate through each individual radiator and for the entire system. Connections for cooling water make it possible to dissipate the heat supplied by the hot water. All water connections are made using quick-release couplings.
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• 5 Rota meters
• 2 water connections for boiler DN15
• 2 cooling water connections DN15
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• Hot and cold water supply
•Rota meters: 1x 1000ltr/h 4x 300ltr/h
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SR1158E Plate Heat Exchanger Thermal Trainer Vocational Training Equipment
I.Production profile
The key feature of plate heat exchangers is their compact design, in which optimum use is made of all of the material for heat transfer. The pressed in profile on the plates creates narrow flow channels, in which significant turbulence occurs. The turbulent flow allows effective heat transfer even with low flow rates and also has a self-cleaning effect. Plate heat exchangers are used in the food industry, offshore technology, refrigeration and domestic engineering.
II.Equipment feature
The SR1158E Plate Heat Exchanger is part of a series of units enabling experiments to be performed on different heat exchanger types. The experimental unit is ideally suited for investigating the functioning and behaviour of a plate heat exchanger in operation.
The plate heat exchanger is made up of profiled plates with water flowing through the spaces between them. The plates are soldered in such a way that two separate flow channels are formed. These are one “cold” and one “hot” flow channel, in an alternating arrangement. Part of the thermal energy of the hot water is transferred to the cold water. Valves on the supply unit are used to adjust the flow rates of hot and cold water. The supply hose can be reconnected using quick-release couplings, allowing the flow direction to be reversed. This allows parallel flow or counter flow operationspecification
[1] plate heat exchanger for connection
[2] hot and cold water supply
[3] parallel flow and counterflow operation possible
[4] six soldered plates
[5] recording of temperature
Technical Data
6 plates, stainless steel
Heat transfer area: 480cm²
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Weight: approx. 3kg
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[1] examination and comparison of various heat exchanger types
[2] five different types of heat exchangers included in the scope of delivery
[3] finned heat exchanger with fan
[4] operating mode (parallel flow or counter flow) selectable via valves
[5] flow rates adjustable via valves
[6] electromagnetic flow meter
[7] digital displays for temperature, pressure differences and flow rate
[8] hot & cold water benches available for
independent operation
[9] water/steam heat exchanger unit and electrical steam
Generator available for further experiments
[10] software for data acquisition via USB under Windows Vista or
Windows 7
Technical Data
Plate heat exchanger, 10 plates
– heat transfer surface area: approx. 0,26m²
– capacity: 15kW
Tubular heat exchanger
– heat transfer surface area: 0,1m²
– heat transfer surface area (coil): 0,17m²
Shell and tube heat exchanger
– capacity: 13kW
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– heat transfer surface area: approx. 2,8m²
– max. flow rate fan: 780m³/h
– max. pressure difference fan: 430Pa
Jacketed vessel with stirrer
– heat transfer surface area (vessel): 0,16m²
– heat transfer surface area (coil): 0,17m²
Measuring ranges
– differential pressure air: 0…10mbar
– differential pressure water: 0…1000mbar
– flow rate: 0…3m³/h
– temperature: 0…100°C
Dimensions and Weight
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Learning Objectives / Experiments
– thermal expansion of different materials such as PVC, PE, copper and steel
– determination of thermal expansion coefficients and the expansion force
– measurement of pipe elongation
– effect of varying pipe diameter
– expansion compensator
Specification
[1] investigating the thermal expansion of different pipe sections
[2] pipe sections can be selected by ball valves
[3] water connections made using quick-release couplings
[4] operation with hot and cold water supplies
[5] adjustment of the water temperature using mixing battery with thermocouple
[6] temperature measurement using battery-operated digital thermometer
[7] force measuring device to determine the expansion force
Technical Data
Pipe section length: 1000mm
Nominal diameters- PVC, PE, Cu: – Cu: – Steel: 1/2″
Mixing battery connection: 1/2″
Force measuring device
– spring rate per spring: 78N/mm
– total spring rate c: 156N/mm
Measuring range
– temperature: -50…90°C
Dimensions and Weight
LxWxH: 1650x700x1850mm
Weight: approx. 100kg
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