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CE 610 Comparison Of Rectification Columns Educational Equipment Heat Transfer Laboratory Equipment
The rectification columns are used for the separation of liquid phases. They operate according to the principle of distillation. Distillation is a separation process that includes the partial evaporation of a liquid phase and the condensation of the resulting gas phase. The separation process of rectification is an energy-efficient distillation process with several stages. The substance mix recommended for the operation of the experimental plant is water-ethanol.
The CE 610 experimental plant is designed for the continuous operation of one rectification column at a time. The rectification columns are a packed column with pall rings and a sieve tray column with ten trays.
You can adjust various process parameter for the investigation of the rectification columns. These include, for example, the reflux ratio and the temperature measuring point for the temperature control. The effects of the changes are determined by means of the proportion of ethanol in the products (gravimetric measurement) thus also determining the separating capacity. For the evaluation of the experiments the software can be used to determine the theoretical separation steps by means of a McCabe-Thiele Diagram and the HTU-NTU concept.
The experimental plant is equipped with a comprehensive range of functions for measurement, control and operation that are controlled by a PLC. A touch panel displays the measured values and operating states and can be used to control the plant. At the same time, the measured values can be transmitted directly to a PC via USB where they can be analysed with the software.
The steam supply is realised via the laboratory supply or the optionally available electric steam generator
Specification
continuous rectification with packed column or sieve tray column
variable reflux ratio
packed column with pall rings with 10 feed levels and temperature measurement
sieve tray column with 10 trays; each tray with feed and temperature measurement
tanks for feed, bottom and top product made of DURAN glass and stainless steel
operation at up to 115°C and 1,5bar
recording of all relevant variables with more than 40 sensors
PLC with touch panel for control of the plant
software for data acquisition via USB under Windows 10
Technical data
Packed column
inner diameter: 100mm
packing height: 3000mm
Sieve tray column
inner diameter: 100mm
number of sieve trays: 10
Feed pump
max. flow rate: 19L/h
Tank
feed: 20L
Measuring ranges
temperature: 31x 0…150°C
flow rate: 1x 1,5…20L/h (feed)
flow rate: 1x 0,3…105L/h (distillate)
flow rate: 1x 24…720L/h (cooling water)
pressure:
5x 0…2,5bar (abs.)
1x 0…5bar
1x 0…10bar
230V, 50Hz, 1 phase
230V, 60Hz, 1 phase, 120V, 60Hz, 1 phase
UL/CSA optional
Dimensions and weight
LxWxH: 2030x850x4000mm
Weight: approx. 480kg
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Specification
[1] investigation of the pipe friction in laminar or turbulent flow on Hydraulic Bench
[2] transparent tank with overflow ensures constant water inlet pressure in the pipe section for experiments with laminar flow
[3] water supply via Base Module ( Hydraulic Bench) or via laboratory supply for experiments with turbulent flow
[4] flow rate adjustment via valves
[5] twin tube manometer for measurements in laminar flow
[6] dial-gauge manometer for measurements in turbulent flow
[7] flow rate determined by base module Hydraulic Bench
[8] water supply using base module ( Hydraulic Bench) or via laboratory supply
* Diameter of test pipe : 3.0mm ( Bore)
* Length of test pipe : 524mm
* Needle Valve included to regulate flow rate
length: 1000mm – Pipe section 1: acrylic 20×1.5mm – Pipe section 2: steel 1/2″ –
Smooth-bore pipes of various diameters Size – 6mm , 10mm, 17mm
Overall dimensions:
* Height : 1.05m form the ground level
* Width : 2.25m
* Depth : 0.43m
Test Pipe Diameters:
The Pipe network should have 90° Bends, 90° elbow,90°T, 45°elbow & Y.
Sudden enlargement
Sudden contraction
Ball Valve
Gate Valve
Globe valve
Inline strainer
Venturi made of clear acrylic
orifice palte made of clear acrylic
Pitot Static tube section made of clear acrylic
EXPERIMENTAL CAPABILITIES
Laminar to turbulent flow regimes in pipes
Energy losses in pipe fittings and bends
Flow measurement using venturi meter
Flow measurement using orifice plate
Use of pitot static tube
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Jinan Should Shine Didactic Equipment Co., Ltd. is company specialized in manufacture and trading Fluid Lab Equipment,air conditioner trainer, refrigeration trainer, Thermal Lab Equipment, Vocational Training Equipment,Didactic Equipment,Engineering Educational Equipment,Technical Teaching Equipment,for university,college,technical institution, polytechnics.Should Shine products has been exported to America,Asia,Europe,Africa, Australia.
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Specification
Training panel for investigating the pressure losses in pipe fittings such as elbows and bends
4different measuring sections, measured length of each section 2300mm, 10 elbows/bends
Pressure measurement with annular chambers with electronic differential pressure gauge
Flow rate measurement with Rota meter
Hose connections made using quick action coupling
Water feed via pressure reducer
Cold water connection
Differential pressure gauge with bleed – measuring range: 0…2000mbar – supply: 9V, battery-operated
Rota meter: measuring range 150…1600ltr/h
Outlet pressure at pressure reducer: 0.5…2bar
Pipe sections: measured length: 2300mm – Pipe section 1: steel, bend
1/2″, 90° bend – Pipe section 3: copper 18x1mm, 90° elbow – Pipe section 4: copper 18x1mm, 90° bend
Pipe and Fittings
7mm bore test section
13.6mm bore test section
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13.6mm bore test section with four elbows
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Expeirmental Capabilities
Determination of pressure drop across various pipes and fittings at differnet flow rates
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Estimation of loss coefficient (K) for various pipes, pipe fitting and valve settings
Friction Factor determination for fluid flow in smooth pipes
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I.Production profile
The key feature of plate heat exchangers is their compact design, in which optimum use is made of all of the material for heat transfer. The pressed in profile on the plates creates narrow flow channels, in which significant turbulence occurs. The turbulent flow allows effective heat transfer even with low flow rates and also has a self-cleaning effect. Plate heat exchangers are used in the food industry, offshore technology, refrigeration and domestic engineering.
II.Equipment feature
The SR1158E Plate Heat Exchanger is part of a series of units enabling experiments to be performed on different heat exchanger types. The experimental unit is ideally suited for investigating the functioning and behaviour of a plate heat exchanger in operation.
The plate heat exchanger is made up of profiled plates with water flowing through the spaces between them. The plates are soldered in such a way that two separate flow channels are formed. These are one “cold” and one “hot” flow channel, in an alternating arrangement. Part of the thermal energy of the hot water is transferred to the cold water. Valves on the supply unit are used to adjust the flow rates of hot and cold water. The supply hose can be reconnected using quick-release couplings, allowing the flow direction to be reversed. This allows parallel flow or counter flow operationspecification
[1] plate heat exchanger for connection
[2] hot and cold water supply
[3] parallel flow and counterflow operation possible
[4] six soldered plates
[5] recording of temperature
Technical Data
6 plates, stainless steel
Heat transfer area: 480cm²
Dimensions and Weight
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Specification
[1] examination and comparison of various heat exchanger types
[2] five different types of heat exchangers included in the scope of delivery
[3] finned heat exchanger with fan
[4] operating mode (parallel flow or counter flow) selectable via valves
[5] flow rates adjustable via valves
[6] electromagnetic flow meter
[7] digital displays for temperature, pressure differences and flow rate
[8] hot & cold water benches available for
independent operation
[9] water/steam heat exchanger unit and electrical steam
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[10] software for data acquisition via USB under Windows Vista or
Windows 7
Technical Data
Plate heat exchanger, 10 plates
– heat transfer surface area: approx. 0,26m²
– capacity: 15kW
Tubular heat exchanger
– heat transfer surface area: 0,1m²
– heat transfer surface area (coil): 0,17m²
Shell and tube heat exchanger
– capacity: 13kW
Finned cross-flow heat exchanger
– heat transfer surface area: approx. 2,8m²
– max. flow rate fan: 780m³/h
– max. pressure difference fan: 430Pa
Jacketed vessel with stirrer
– heat transfer surface area (vessel): 0,16m²
– heat transfer surface area (coil): 0,17m²
Measuring ranges
– differential pressure air: 0…10mbar
– differential pressure water: 0…1000mbar
– flow rate: 0…3m³/h
– temperature: 0…100°C
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Learning Objectives / Experiments
– Variables affecting energy efficiency
* controller parameters
* refrigerant supercooling
– Interconnected operation of compressors
– Operation of a multicompressor controller
– Methods for returning oil in a multicompressor refrigeration system
– Representation of the thermodynamic cycle in the log p-h diagramSpecification
[1] Refrigeration system in multicompressor operation to investigate energy efficiency
[2] Refrigeration circuit with 3 compressors connected in parallel, condenser, thermostatic expansion valve and coaxial coil heat exchanger as evaporator
[3] Heat exchanger for refrigerant supercooling can be added via valves
[4] Glycol-water circuit includes pump and tank with heater serving as cooling load at the evaporator
[5] Multicompressor controller for the parallel operation of the compressors
[6] Separation of oil from the refrigerant on the delivery side and return to the intake side of the compressors
[7] Fan at the condenser with adjustable speed
[8] LabVIEW software for data acquisition via USB under Windows XP or Windows Vista
[9] Refrigerant R134a, CFC-free
Technical Data
3 compressors
– refrigeration capacity: each 1584W at -10°C/55°C
– power consumption: each 1156W at -10°C/55°C
Condenser with fan
– capacity: 4100W
– air flow: 1250m³/h
Coaxial coil heat exchanger capacity
– 4kW at ΔT=9K; 0,6m³/h glycol-water mixture
Glycol-water mixture pump
– max. flow rate: 5m³/h
– max. head: 6m
Heater power: 3kW
Tank
– glycol-water mixture: 23L
– refrigeration circuit receiver: 5,8L
Measuring ranges
– temperature: 4x 0…100°C, 4x -100°C…100°C
– pressure: 1x -1…9bar, 1x -1…24bar
– flow rate: 1x 1..25L/min
– compressor power: 0…4995W
Dimensions and Weight
l x w x h: 1800x700x1900mm
Weight: approx. 300kg
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Learning Objectives / Experiments
– thermal expansion of different materials such as PVC, PE, copper and steel
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– measurement of pipe elongation
– effect of varying pipe diameter
– expansion compensator
Specification
[1] investigating the thermal expansion of different pipe sections
[2] pipe sections can be selected by ball valves
[3] water connections made using quick-release couplings
[4] operation with hot and cold water supplies
[5] adjustment of the water temperature using mixing battery with thermocouple
[6] temperature measurement using battery-operated digital thermometer
[7] force measuring device to determine the expansion force
Technical Data
Pipe section length: 1000mm
Nominal diameters- PVC, PE, Cu: – Cu: – Steel: 1/2″
Mixing battery connection: 1/2″
Force measuring device
– spring rate per spring: 78N/mm
– total spring rate c: 156N/mm
Measuring range
– temperature: -50…90°C
Dimensions and Weight
LxWxH: 1650x700x1850mm
Weight: approx. 100kg
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The panel contains a pipe system with four radiators. Each radiator has an air bleed, a thermostatic valve and lockshield valve.
Rotameters indicate the flow rate through each individual radiator and for the entire system. Connections for cooling water make it possible to dissipate the heat supplied by the hot water. All water connections are made using quick-release couplings.
Training panel on heating systems and plumbing
•4 radiators with thermostatic valve, air bleed and adjustable lock shield valve
• 5 Rota meters
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• 2 cooling water connections DN15
• Water connections made using quick action hose couplings
• Hot and cold water supply
•Rota meters: 1x 1000ltr/h 4x 300ltr/h
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